Performance of Rocket Nozzle Materials with Several Solid Propellants.

Abstract

Rocket nozzle throat insert materials were investigated by using three small-scale solid-propellant rocket engines. The materials used included refractory metals, refractory-metal carbides, graphites, ceramics, cermets, and fiber-reinforced plastics. Three propellants with widely differing flame temperatures and oxidation characteristics were used. The flame temperatures were 4700d, 5600, and 6400 F. The engines were designed to provide a chamber pressure of 1000 pounds per square inch and a firing duration of 30 seconds with a nozzle throat diameter of 0.289 inch. No one material performed best with all three propellants. Failure by erosion or cracking occurred with each material with at least one propellant. However, certain classes of materials demonstrated superior performance under specific operating conditions. The fully densified refractory-metal nozzles generally were more resistant to erosion and thermal-stress cracking than the other materials. The graphite nozzles performed well with the least oxidizing 5600 F propellant but generally eroded severely with the other propellants. Some of the refractory-metal carbide nozzles showed outstanding erosion resistance with all three propellants, comparable to that of the best refractory-metal nozzle. However, all of these nozzles cracked as the result of thermal stresses, as did the cermets, silicon nitride, and porous sintered tungsten. Fiber-reinforced plastic nozzles as a class were the least erosion resistant materials.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 1966
Accession Number
ADA307287

Entities

People

  • James R. Johnston
  • John C. Freche
  • Robert A. Signorelli

Organizations

  • Glenn Research Center

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Ceramic Materials
  • Chemical Reactions
  • Chemistry
  • Combustion
  • Failure Mode And Effect Analysis
  • Gas Turbine Nozzles
  • Material Degradation Processes
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Oxidation
  • Plastics
  • Refractory Metals
  • Reinforced Plastics
  • Resins
  • Rocket Engines

Fields of Study

  • Physics

Readers

  • Materials Science and Engineering.
  • Rocket Propulsion.
  • Thermal Physics or Thermal Science.