Feasibility Study of a Rotorcraft Health and Usage Monitoring System (HUMS): Results of Operator's Evaluation.

Abstract

The objective of this study was to evaluate the feasibility of a state of the art health and usage monitoring system (HUMS) to provide monitoring of critical mechanical systems on the helicopter, including motors, drive train, engines and life-limited components. The implementation of HUMS and cost integration with current maintenance procedures was assessed from the operator's viewpoint in order to achieve expected benefits from these systems, such as enhanced safety, reduced maintenance cost and increased availability. An operational HUMS was used as a basis for this study that was installed and operated under an independent flight trial program. The HUMS equipment and software were commercially available. Based on the results of the feasibility study, the HUMS used in the flight trial program generally demonstrated a high level of reliability in monitoring the rotor system, engines, drive train and life-limited components. The system acted as a sentinel to warn of impending failures. A worn tail rotor pitch bearing was detected by HUMS, which had the capability for self testing to diagnose system and sensor faults. Examples of potential payback to the operator with HUMS were identified, including reduced insurance cost through enhanced safety, lower operating costs derived from maintenance credits, increased aircraft availability and improved operating efficiency. The interfacing of HUMS with current operational procedures, was assessed to require only minimal revisions to the operator's maintenance manuals. Finally the success in realizing the potential benefits from HUMS technology was found to depend on the operator, helicopter manufacturer, regulator (FAA), and HUMS supplier working together.

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Document Details

Document Type
Technical Report
Publication Date
Feb 01, 1996
Accession Number
ADA309646

Entities

People

  • Harold Summers
  • James Cronkhite
  • Raylund Romero

Tags

Communities of Interest

  • Air Platforms
  • Biomedical
  • Materials and Manufacturing Processes
  • Sensors

DTIC Thesaurus Topics

  • Aircrafts
  • Airframes
  • Computer Programs
  • Computers
  • Data Analysis
  • Data Transmission
  • Databases
  • Detectors
  • Failure Mode And Effect Analysis
  • Maintenance
  • Maintenance Costs
  • Maintenance Management
  • Measurement
  • Organizational Structure
  • Reliability
  • Strain Gages
  • Warning Systems

Fields of Study

  • Engineering

Readers

  • Aerospace Test and Evaluation
  • Life Cycle Cost Analysis
  • Logistics and Supply Chain Management.