Fractal Estimation of Flank Wear in Turning. Part 1: Theoretical Foundations and Methodology.

Abstract

In this two-part paper, a novel scheme of sensor-based on-line cutting tool flank wear estimation, called fractal estimation is developed, implemented and evaluated. This paradigm is unique in the sense that we extract fractal properties of sensor signals. The metric invariants of the sensor signals called fractal dimensions are related to the instantaneous flank wear using a recurrent neural network to implement a fractal estimator. The performance of the fractal estimator, evaluated using actual experimental data, establishes this scheme as a viable flank wear estimation paradigm. This methodology is general enough to be applied to many classes of estimation problems related to several manufacturing processes. We have developed the necessary theoretical formalisms and obtained implementation experiences through the research on tool wear monitoring in turning. The feature extraction methods used in this work are vital to the image analysis research and form the foundation for our future work. In this first part, theoretical foundations leading to the development of the fractal estimator are presented. New schemes of wavelet transform-based signal separation and fractal dimensions based feature extraction are described in detail.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 1996
Accession Number
ADA316859

Entities

People

  • Akhlesh Lakhtakia
  • Satish Bukkapatnam
  • Soundar R. Kumara

Organizations

  • Pennsylvania State University

Tags

Communities of Interest

  • Materials and Manufacturing Processes

DTIC Thesaurus Topics

  • Artificial Intelligence Computing
  • Artificial Intelligence Software
  • Cutting Tools
  • Dimensionality Reduction
  • Estimators
  • Experimental Data
  • Extraction
  • Feature Extraction
  • Machine Learning
  • Manufacturing
  • Monitoring
  • Neural Networks
  • Recurrent Neural Networks
  • Tools
  • Wavelet Transforms

Fields of Study

  • Engineering

Readers

  • Computer Vision.
  • Image Processing and Computer Vision.
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).

Technology Areas

  • AI & ML
  • AI & ML - Bayesian Inference