Design Methodology for Round Wire Compression Springs.

Abstract

A concise, logical method for designing round wire, compression springs is provided. An overview of the method is that the type of available material (M) should first be selected on the basis of what type of service is required, i.e., fatigue life, operating temperature, large loads, cost. Then either performance (P) or space (S), not both, should be selected and the remaining parameter, S or P, will be determined via the standard spring equations. Essentially, algebraic equations can describe the approach, P + M = S where P and M are selected and S is calculated, or S + M = P where S and M are selected and P is calculated. An approach that is NOT recommended is to select P and S and calculate M (P + S = M). It is easily shown that this approach can result in the condition where the material required to provide the specified performance in the allocated space does NOT exist. The background information (material available, manufacturing and testing considerations, fatigue, presetting) needed for designing a compression spring is provided. Also, guidance is provided on which parameters should be specified and how to determine the tolerances necessary for producibility and function.

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Document Details

Document Type
Technical Report
Publication Date
Nov 01, 1996
Accession Number
ADA322891

Entities

People

  • Richard Farrara

Organizations

  • United States Army Armament Research, Development and Engineering Center

Tags

Communities of Interest

  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Buckling
  • Compression
  • Engineering
  • Equations
  • Fatigue Life
  • Manufacturing
  • Materials
  • Mechanical Working
  • Mechanics
  • Military Research
  • Plastic Deformation
  • Residual Stress
  • Shear Stresses
  • Shot Peening
  • Specifications
  • Stresses
  • Tensile Strength

Readers

  • Computational Modeling and Simulation
  • Electrical Engineering
  • Structural Health Monitoring of Composite Structures.

Technology Areas

  • Space