Static and Fatigue Test Loading Development for an F-111 Bonded Composite Repair Substantiation.

Abstract

Substantiation of a bonded composite repair to an F-111 lower wing skin required the development of representative loads for specimen testing. This report describes the development of representative static and fatigue spectrum loads to be applied during the testing. The spectrum was based on a known representative Wing Pivot Bending Moment spectrum. Full scale static wing testing and the manufacturer's original stress analysis reports were used to convert this spectrum to be representative of the stress at the region of interest in the outboard section of the lower wing skin. The spectrum (representing 199 flights or 499.1 flying hours) was expressed in both blocked and cycle by cycle form. Truncation was performed to reduce the total number of cycles to a manageable level and this was evaluated both analytically (for the blocked spectrum) and experimentally (for the cycle by cycle spectrum) to ensure that damaging cycles were retained. The blocked spectrum was found to give highly conservative results and this approach is recommended only where no further information about the cycle history is known. The implications of the present results for realistic spectrum truncation are briefly discussed.

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Document Details

Document Type
Technical Report
Publication Date
Nov 01, 1996
Accession Number
ADA324136

Entities

People

  • G. Swanton
  • K. Walker

Organizations

  • Defence Science and Technology Group

Tags

Communities of Interest

  • Air Platforms
  • Materials and Manufacturing Processes
  • Space

DTIC Thesaurus Topics

  • Abstracts
  • Air Force
  • Aircrafts
  • Airframes
  • Australia
  • Bending Moments
  • Composite Materials
  • Engineering
  • Executives
  • Fatigue Tests (Mechanics)
  • Information Exchange
  • Mechanics
  • Outboard
  • Stress Analysis
  • Three Dimensional
  • Truncation
  • Validation

Readers

  • Aerospace Engineering
  • Control Systems Engineering.
  • Materials Science (Mechanical Engineering).