Affordable Sensors for Infrastructure

Abstract

An electrochemical impedance spectroscopy (EIS) based in-situ corrosion sensor has been adapted and evaluated for use with steel heat exchanger tubes in boilers, coated buried steel pipes, and painted steel structures. An excellent correlation was obtained between the logarithm of the ratio of the breakpoint frequencies, as measured by the sensor, and corrosion rate for the boiler tubes. Use of this sensor and appropriate electronics would allow the corrosion of the boiler tubes to be monitored in real time and the inhibitor concentration automatically controlled to prevent excessive corrosion. A separate acoustic sensor was shown suitable for detecting extensive corrosion of boiler tubes. It has the potential to nondestructively and efficiently detect and locate boiler tube damage. The EIS sensor is also sensitive to the quality of coating of a buried steel pipe with and without the application of cathodic protection. Similar results were obtained from a sensor attached to the pipe and from a separate electrode driven into the soil. A hand held version of the EIS in-situ sensor is suitable for inspecting painted metal structures, such as storage tanks and locks and dams, under ambient, service conditions. An excellent correlation was obtained between the sensor measurements and the amount of corrosion on test panels immersed for up to 28 years.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 1997
Accession Number
ADA326118

Entities

People

  • Chester Dacres
  • Guy Davis
  • John Sewell
  • Mark Shook

Tags

Communities of Interest

  • Advanced Electronics
  • Sensors

DTIC Thesaurus Topics

  • Acoustic Detectors
  • Acoustic Measurement
  • Acquisition
  • Amplifiers
  • Chemical Synthesis
  • Chemistry
  • Construction
  • Data Acquisition
  • Detectors
  • Electronics
  • Environment
  • Graphitic Materials
  • Heat Exchangers
  • Material Degradation Processes
  • Materials
  • Materials Science
  • Storage Tanks

Readers

  • Electrical Engineering
  • Petroleum Engineering
  • Surface Coatings Technology.

Technology Areas

  • Microelectronics
  • Microelectronics - Microelectromechanical Systems