Small Lot Repair/Manufacture of Microcircuit Boards by Laser Deposition.

Abstract

Report developed under SBIR contract. Studied the feasibility of using Laser Chemical Vapor Deposition (LCVD) technology to repair electronic boards and to manufacture small lot microcircuit boards. An LCVD system was built and a gold organometallic gas was synthesized for the process. Gold patterns with line widths ranging from a few microns up to 200 microns were written. Various substrates (Alumina, Polyimide, Silicon Nitride) were written on to determine the diversity of the process. A larger system capable of housing 2 feet in two directions, was designed on paper. The proposed system would be capable of removing unwanted metal, via ablation and laying down new metal in any desired area with sub-micron accuracy. The LCVD technique parallels much of the current technology in laser ablation and trimming. Sub-micron accuracy, laser sources, vision systems and chemical vapor deposition are well developed areas Integrating these areas to do LCVD specifically will be a straight forward task. The areas in this technology that will need to be improved is the write rates and resolution that is achievable using conventional lasers and optics. It is the opinion of this company that this technology can be used immediately in the hybrid microcircuit and older monolithic microcircuit arena and with further research will compete with photolithography in the semiconductor business.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 1997
Accession Number
ADA327952

Entities

People

  • Kenneth H. Church

Tags

Communities of Interest

  • Advanced Electronics
  • Biomedical

DTIC Thesaurus Topics

  • Ablation
  • Accuracy
  • Ceramic Materials
  • Chemical Reactions
  • Chemical Synthesis
  • Chemical Vapor Deposition
  • Chemistry
  • Circuits
  • Commerce
  • Decomposition
  • Lasers
  • Materials
  • Materials Processing
  • Microcircuits
  • Semiconductors
  • Substrates
  • Vapor Deposition

Fields of Study

  • Engineering

Readers

  • Educational Psychology
  • Integrated Circuit Design and Technology.
  • Surface Engineering/Surface Coating Technology.

Technology Areas

  • Directed Energy
  • Directed Energy - Lasers
  • Microelectronics
  • Microelectronics - Graphene