Unified Controller Design for Intelligent Manufacturing Automation

Abstract

The proposed objective was to develop a unified controller design methodology for manufacturing automation systems and to demonstrate the approach on a manufacturing process of interest to DARPA. The demonstration system selected was rapid thermal processing (RTP) of semiconductor wafers. This novel approach in integrated circuit manufacturing demands fast tracking control laws that achieve near uniform spatial temperature distributions. In order to ensure the final product quality, it is essential to maintain a uniform temperature profile despite uncertainties in both transient and steady state phases of the process. Specific accomplishments included the development of mathematical and computational tools for heat transfer modeling, specifically conduction and multiband radiation, nonlinear model reduction, methods for robust thermal control, and an approach applicable to repetitive run-to-run feed forward learning control. All the results were tested for feasibility on commercial RTP chambers.

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Document Details

Document Type
Technical Report
Publication Date
May 14, 1997
Accession Number
ADA329690

Entities

People

  • Gurcan Aral
  • Robert L. Kosut

Tags

Communities of Interest

  • Advanced Electronics
  • Sensors
  • Weapons Technologies

DTIC Thesaurus Topics

  • Automation
  • Closed Loop Systems
  • Control Systems
  • Control Systems Engineering
  • Geometry
  • Heat Transfer
  • Integrated Circuits
  • Linear Programming
  • Manufacturing
  • Nonlinear Algebraic Equations
  • Nonlinear Dynamics
  • Radiation
  • Semiconductor Manufacturing
  • Semiconductors
  • Servomechanisms
  • Signal Processing
  • Steady State

Readers

  • Computational Modeling and Simulation
  • Industrial Economics
  • Integrated Circuit Design and Technology.

Technology Areas

  • Microelectronics
  • Microelectronics - Microelectromechanical Systems