Low Temperature Processing of Boron Carbide Cement Composite for Tough, Wear Resistant Structures

Abstract

This SBIR project has developed a low temperature polymer ceramic composite consisting of boron carbide layers bonded by cement, laminated with polymer sheets. The porosity of the ceramic was minimized by in situ hydrolysis of cement. The material has a layered structure designed to exploit the wear resistant properties of the ceramic and improve the toughness of the composite. The processing method is net shape, allowing large areas of material to be draped over forms for shaping prior to curing. The material is also easily cut to size before curing. Following curing the material is laminated with polymer sheets - a process which can be performed at temperatures as low as 150 deg C depending on the polymer used. The wear properties of the composite have been shown to compare favorably to those of partially sintered boron carbide. Applications for this material have been identified in several industrial settings including duct, chute and hopper linings. There is also a possible application as a satellite thermal control coating. Follow-on research would target several of these applications to identify the perceived weaknesses of current technologies and test the new composite in these capacities.

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Document Details

Document Type
Technical Report
Publication Date
Dec 15, 1997
Accession Number
ADA344915

Entities

People

  • Erik P. Luther
  • Kristen J. Law

Tags

DTIC Thesaurus Topics

  • Boron Carbides
  • Carbides
  • Ceramic Matrix Composites
  • Chemistry
  • Composite Materials
  • Low Temperature
  • Material Degradation Processes
  • Materials
  • Materials Processing
  • Materials Science
  • Mechanical Properties
  • Polymer Matrix Composites
  • Resistance
  • Toughness

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • Pavement Materials Engineering.
  • Polymer Science and Technology

Technology Areas

  • Space