High Strength Steel Welding Research

Abstract

By optimizing the contents of microalloying elements and elements that promote dual precipitation, a family of welding consumables with excellent characteristics were developed. These electrodes were insensitive to moderate variations in chemical composition or cooling rate, had acceptable strength and impact toughness, and exhibited more uniform mechanical properties throughout the entire weldment cross-section, including the reheated weld zones. An electrode containing 1.25 wt. pct. Mn, 2 wt pct Ni, 0.5 wt. pct. Mo, and reduced nitrogen met the project mechanical property requirements (yield strength: 88 to 115 ksi; Charpy impact energy: 60 ft-lb at 0 deg F and 35 ft-lb at -60 deg F). Adding 1.0 wt. pct. Cu and 0.03 wt. pct. Nb as dual precipitation agents, a consumable with 0.03 wt. pct. C, 1.25 wt. pct. Mn, 0.28 wt. pct. Si, 1.5 wt. pct. Ni, 0.50 wt. pct. Mo, Ti between the 240 and 400 ppm range, and N below 80 ppm, also easily met the Navy requirements. To improve hydrogen management in high strength steel welding, CSM investigated the following three metallurgical practices: (1) use of fluoride additives to control hydrogen in arc welding plasmas, (2) adjustment of the martensite start temperature for hydrogen control, and (3) hydrogen trapping in high strength steel weldments. These concepts were incorporated in the design of innovative consumables for experimentation. Welding electrodes containing five percent cryolite, K3AlF6, reduced weld metal diffusible hydrogen content by approximately 25 percent. Results obtained using KF and MnF3 additions were even more encouraging, with over 40 percent reduction of diffusible hydrogen content The addition of 0.1 wt. pct. yttrium as hydrogen trap resulted in a fifty-percent reduction of diffusible hydrogen, from 6.7 ml to 3.1 H2/100g. Addition of 0.2 wt. pct. yttrium reduced the diffusible hydrogen content even more significantly, to 1 ml H2/100g.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 1998
Accession Number
ADA355420

Entities

People

  • David L. Olson
  • Glen R. Edwards
  • Stephen Liu

Organizations

  • Colorado School of Mines

Tags

Communities of Interest

  • Biomedical
  • Energy and Power Technologies
  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Barometric Pressure
  • Chemical Analysis
  • Chemical Reactions
  • Chemical Synthesis
  • Chemistry
  • Crystal Structure
  • Ferrium
  • Iron
  • Iron Alloys
  • Materials
  • Materials Engineering
  • Materials Science
  • Materials Testing
  • Mechanical Working
  • Mechanics
  • Phase Transformations
  • Solid Solutions

Fields of Study

  • Materials science

Readers

  • Aerosol Science/Aerosol Physics
  • Mathematics or Statistics
  • Metallurgy