In-Situ Nondestructive Examination of Weld Penetration

Abstract

The objective of this program is to develop infrared sensing techniques to monitor and control welding penetration in gas tungsten arc and submerged arc welding processes used by the US Navy in the construction of ships. The infrared sensor will provide in-situ, nondestructive weld quality information that can be used to correct depth of penetration prior to solidification of the molten metal pool. In this project the changes in surface thermal distributions resulting from intentionally induced perturbations during the welding process were measured using a low cost infrared sensor. This information was compared with the predictions of heat transfer calculations. A control system was constructed which utilizes the results of the predictions to model and control the weld penetration process. The ability to prevent plate burnthrough for variable gap and plate thickness variations was demonstrated.

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Document Details

Document Type
Technical Report
Publication Date
Nov 09, 1998
Accession Number
ADA356306

Entities

People

  • Bryan A. Chin

Organizations

  • Auburn University

Tags

Communities of Interest

  • Sensors

DTIC Thesaurus Topics

  • Control Systems
  • Detectors
  • Energy
  • Energy Transfer
  • Geometry
  • Heat Transfer
  • Image Processing
  • Infrared Detectors
  • Isotherms
  • Joints
  • Manufacturing
  • Optical Detection
  • Transducers
  • Voltage
  • Welded Joints
  • Welding
  • Welds

Fields of Study

  • Materials science

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