TERFENOL-D Lamination Process Cost Reduction

Abstract

The process of manufacturing laminated TERFENOL-D is costly and time consuming. This Phase I study was aimed at reducing the reject rate of the current lamination process and thus reducing the cost of laminated TERFENOL-D. Current stringent requirements call for infinite resistance between lamina. These requirements can lead to reject rates as high as 50%. Analytical calculations indicate that somewhat less than infinite interlaminate resistance is needed for eddy current reduction. This experimental study investigated the effects of less-than-infinite glue joints on eddy current losses. Test fixtures and methods were designed to compare solid rods and laminated rods with various interlaminate resistance. Initial results show a significant difference between solid rods and rods with less-than-infinite resistance. While there was some indication of a difference, the difference between infinite and less-than-infinite interlaminate resistance was within variance of the test procedure.

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Document Details

Document Type
Technical Report
Publication Date
Nov 20, 1998
Accession Number
ADA356743

Entities

People

  • Julie Slaughter

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Actuators
  • Cost Reductions
  • Costs
  • Eddy Currents
  • Electrical Impedance
  • Frequency
  • Impedance
  • Laboratory Tests
  • Manufacturing
  • Materials
  • Measurement
  • Power Supplies
  • Resistance
  • Standards
  • Test Equipment
  • Test Fixtures
  • Test Methods

Readers

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