The Performance of Three Alternative Coatings to Electroplated Cadmium for Corrosion Protection in Fastener Applications

Abstract

The Army uses cadmium over a broad range of applications, including the production, maintenance, and repair of weapons systems and related components. The useful properties of this element have made it the number one choice for fasteners and similar components where corrosion resistance and lubricity are a concern. However, cadmium is a known carcinogen and poses health risks to those coming in contact with it. Executive Order 12856, "Federal Compliance With Right-to-Know Laws and Pollution Prevention Requirements," was enacted in 1993 with the intent of reducing the total release of toxic chemicals into the environment by 50% by 1999. As such, intense research efforts have been underway to develop a coating or coating system that provides similar, if not better, properties than cadmium. ARL examined three alternatives to cadmium for corrosion protection in AH-64 fastener applications, including ion-vapor-deposited (IVD) aluminum, a MIL-T-83483 antiseize compound, and a MIL-C-16173 corrosion preventative compound. It was concluded that the antiseize compound and the corrosion preventative compound were not adequate replacements for cadmium based upon unacceptable fastener and aluminum block corrosion. IVD was deemed comparable to cadmium based upon the torque values, fastener corrosion, and block corrosion results.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 1999
Accession Number
ADA364764

Entities

People

  • Gary Wechsler
  • Marc S. Pepi
  • Sean D Peterson

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Biomedical
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aluminum
  • Aluminum Oxides
  • Antiseize Compounds
  • Chemistry
  • Chromium Compounds
  • Coatings
  • Corrosion
  • Corrosion Resistance
  • Friction
  • Hydrogen Embrittlement
  • Lubricants
  • Materials
  • Materials Engineering
  • Metals
  • Resistance
  • Solid Film Lubricants
  • Solid Lubricants

Readers

  • Government and Public Administration Law.
  • Materials Science and Engineering.
  • Surface Engineering/Surface Coating Technology.