Demonstration and Validation of Thermal Spray Vitrification of Lead-Containing Paint on Steel Structures

Abstract

In the past, red lead primer was used to control corrosion on many common steel structures maintained by the Department of Defense (DoD). Thermal spray vitrification (TSV) technology has been demonstrated as a way to remove lead-based paint coatings from steel substrates that are not suitable for overcoating. In the TSV process, lead-based paints are thermally sprayed with a specially-formulated powdered glass feedstock that absorbs and encapsulates lead. When the glass solidifies and cools, it cracks and falls off. This waste product is collected and remelted onsite to complete the vitrification process. The final waste product is nonhazardous as determined by the Toxic Characteristic Leaching Procedure, and can be disposed of as a nonhazardous waste or recycled into value-added products. This report documents demonstrations of TSV conducted on a bridge at the Rock Island Arsenal, IL, and an aircraft hangar door at Marine Corps Base Kaneohe Bay, HI. The objectives of these demonstrations were to remove lead-containing paint from steel structures, meet applicable environmental and worker health and occupational safety standards, enable recoating of the substrate, collect data, and estimate production rates.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 1999
Accession Number
ADA368145

Entities

People

  • Ashok Kumar
  • Jeffrey Boy
  • Robert A. Weber
  • Roy Zatorski

Organizations

  • Construction Engineering Research Laboratory

Tags

Communities of Interest

  • Biomedical
  • Ground and Sea Platforms
  • Human Systems

DTIC Thesaurus Topics

  • Air Force Facilities
  • Aircrafts
  • Chemistry
  • Coatings
  • Dielectric Gases
  • Environmental Monitoring
  • Environmental Protection
  • Hazardous Waste
  • Hygiene
  • Materials
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Medical Personnel
  • Sheet Metal
  • Test Methods
  • Waste Products

Readers

  • Environmental Engineering.
  • Surface Coatings Technology.