Novel Electrolytes for the Electrochemical Machining of Air-Breathing Propulsion Materials

Abstract

This investigation was directed towards developing novel ElectroChemical Machining (ECM) technology for the processing of titanium alloys for application in air breathing propulsion systems by Naval Aircraft. The feature of this approach relies upon the application of unique heterogeneous electrolytes consisting of dispersions of electronically conducting particles within an ionically conducting aqueous phase. This resulted in effectively extending the cathode into close proximity to the anode workpiece. The consequence of this was: (1) a significant lowering in the operating voltage, (2) a dramatic reduction in stray pitting, and (3) enhancing dimensional control of the titanium alloy being subjected to ECM. A computer controlled ECM lathe incorporating a stepper motor based translational stage has been designed and fabricated. Using this experimental assembly holes were successfully drilled into all titanium alloys evaluated in this program.

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Document Details

Document Type
Technical Report
Publication Date
Jan 26, 1996
Accession Number
ADA370624

Entities

People

  • Anthony F. Sammells
  • James A. Marvin
  • James H. White

Tags

Communities of Interest

  • Advanced Electronics
  • Air Platforms
  • Space

DTIC Thesaurus Topics

  • Air Breathing
  • Alloys
  • Assembly
  • Brushless Dc Motors
  • Chemistry
  • Fabrication
  • Gas Turbines
  • Machining
  • Manufacturing
  • Materials
  • Metals
  • Particles
  • Stepper Motors
  • Titanium
  • Titanium Alloys
  • Turbine Components
  • Turbines

Fields of Study

  • Materials science

Readers

  • Aerospace Test and Evaluation
  • Manufacturing Engineering.
  • Surface Engineering/Surface Coating Technology.

Technology Areas

  • Microelectronics