Thermal Control Coatings for High Thermal Conductivity (K) Substrates

Abstract

This program demonstrated and qualified the production and application of plasma sprayed thermal control oxide coatings onto high thermal conductivity substrates for spacecraft use. Ultrahigh purity oxide powders were successfully reproduced and transitioned to industry. Both an ultrahigh purity aluminum oxide (99.99%) and 86wt % aluminum oxide, 13 wt % zirconium oxide, 1 wt % yttrium oxide were produced. Plasma coatings were successfully applied to three substrates; K1100 graphite/carbon-carbon, K1100 graphite/cyanate ester, and 6061. The application of the ultrahigh purity oxide powders was optimized for minimum solar absorptance and for reproduciblity. Standard Operating Procedures were prepared for plasma powder production and for plasma spray application. Beginning of life solar absorptance values of 0.14 to 0.19 were obtained by using blended oxide powders from multiple vendors. End of life solar absorptance values of .30 to .31 at 1000 ESH were obtained. A beginning of life solar absorptance value of 0.10 was obtained for the ultrahigh purity aluminum oxide. End of life solar absorptance values of 0.21 to 0.23 at 1000 ESH were obtained. Normal emittance values for the ultrahigh purity aluminum oxide was 0.833 and 0.829 for the blended oxide powders.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 1999
Accession Number
ADA371604

Entities

People

  • C. K. Reed
  • J. M. Wright

Organizations

  • Vought

Tags

Communities of Interest

  • Advanced Electronics
  • Biomedical
  • Human Systems
  • Space

DTIC Thesaurus Topics

  • Air Force Research Laboratories
  • Aluminum Oxides
  • Carbon Carbon Composites
  • Chemical Analysis
  • Chemistry
  • Composite Materials
  • Control Systems
  • Manufacturing
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Measurement
  • Strain Gages
  • Test And Evaluation
  • Test Methods

Fields of Study

  • Materials science
  • Physics

Readers

  • Materials Science and Engineering.
  • Thermal Physics or Thermal Science.
  • Thin Film Deposition Science.

Technology Areas

  • Space