Diesel Engine Cold Start Improvement Using THermal Management Techniques

Abstract

The objective of the research program was to investigate, develop, and demonstrate thermal energy storage systems for the improvement of the starting characteristics of Army Diesel engines exposed to cold temperatures overnight. Because of the effect of the oil temperatures on starting work, a passive thermal protection system that used Phase Change Materials (PCM) and insulation was designed for the oil pan and filter. Waste heat was stored in the PCM during engine operation, and was released back into the oil system after engine shutdown. Experimental tests were conducted with the PCM applied to the oil pan and filter of an M925 5-ton truck. After engine shut-off the oil temperature at the bottom of the pan was maintained at +50 deg F during a 12 hr exposure to average air temperature of 13 deg F. During cold start tests conducted after overnight cold exposure, the engine with the PCM applied to the oil system started faster and required much less cranking energy from the batteries than the baseline engine under similar conditions. A secondary benefit of the warmer oil is the improved engine lubrication at startup, which can reduce engine wear. A passive thermal protection system was also built and tested for the battery box.

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 2000
Accession Number
ADA384223

Entities

People

  • Arthur B. Lewis
  • Michael L. Drake
  • Scott Stouffer
  • Thomas J. Whitney

Organizations

  • University of Dayton

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies
  • Ground and Sea Platforms
  • Human Systems

DTIC Thesaurus Topics

  • Air Temperature
  • Composite Materials
  • Diesel Engines
  • Energy
  • Energy Storage
  • Engine Components
  • Fuel Systems
  • Heat Energy
  • Heat Of Fusion
  • Heat Transfer
  • Internal Combustion Engines
  • Latent Heat
  • Materials
  • Phase Transformations
  • Temperature Control
  • Thermal Conductivity
  • Thermodynamics

Fields of Study

  • Engineering

Readers

  • Aerospace Test and Evaluation
  • Electrical Engineering
  • Petroleum Engineering

Technology Areas

  • Microelectronics