Biomimetic Processing of Ceramic Composites

Abstract

Three task areas composed the research effort: (1) optimized depth of photocuring in a resin system, (2) improved resin/ceramic particle compatibilities consistent for use in stereolithography, and (3) developing the technique of ceramic stereolithography (CSL) for the fabrication of a ceramic matrix composite test structure. The depth of photocuring in a model resin system was investigated as a function of photoinitiator concentration. Polymer solutions were photocured using varying levels of energy and photoinitiator concentration. An optimal photoinitiator concentration maximizing the cure depth was observed. Two regimes were shown to exist in which shrinkage was minimized or maximized. A quantitative model was developed to describe the system's behavior. Good agreement with experiment was obtained and the model predicted both the existence and location of the optimal photoinitiator concentration and corresponding cure depth. After optimizing the resin/particle system, complex shaped structures were fabricated from ceramic powder compacts constructed using CSL. The main processing parameters in CSL such as layer thickness, resolution, hatch spacing, and overcure were found to depend on the light propagation in a concentrated dispersion, and a model was developed and used to optimize the fabrication of the ceramic structures.

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Document Details

Document Type
Technical Report
Publication Date
Apr 02, 2001
Accession Number
ADA390132

Entities

People

  • Daniel M. Dabbs
  • Ilhan A. Aksay

Organizations

  • Princeton University

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Ceramic Matrix Composites
  • Composite Material Fabrication
  • Composite Materials
  • Computer-Aided Design
  • Dispersions
  • Fabrication
  • Geometry
  • Laser Beams
  • Materials
  • Materials Processing
  • Materials Science
  • Particles
  • Polymer Matrix Composites
  • Polymers
  • Stereolithography
  • Thickness
  • Two Dimensional

Fields of Study

  • Materials science

Readers

  • Computational Modeling and Simulation
  • Reinforced Composite Materials

Technology Areas

  • Biotechnology
  • Space