Military Airframe Acquisition Costs. The Effects of Lean Manufacturing

Abstract

This report is part of a project responding to a call by the U.S. Air Force to update cost estimating methodologies for new weapons systems-in particular, fighter aircraft. The Air Force was concerned that Cost Estimating Relationships (CERs) based on older aircraft did not adequately reflect the acquisition and manufacturing environment within which a new fighter, such as the Joint Strike Fighter (JSF) would be produced. This report is one of a series, all of which address some aspect of how to incorporate the new DoD acquisition and manufacturing environments into historical cost estimating relationships or methodologies (See Younossi, Graser, and Kennedy, 2001; Lorell and Graser, 2001). Using the CER methodology for example, the cost of a future aircraft is estimated as a function of its physical or characteristics or other program variables, using a series of equations wherein the performance and program variables are inputs, and cost or labor hours are the outputs. To create these equations, actual costs (or labor hours) to produce previous aircraft are collected and used as the dependent variables in statistical regression analysis. Explanatory variables typically include such factors as cumulative production quantity, annual production rate, such aircraft characteristics as weight and speed, and others. The resulting equations are referred to as "cost estimating relationships," or CERs. Obviously, the ability of these equations to forecast future systems costs hinges on how well past performance is a predictor of the future.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 2001
Accession Number
ADA396702

Entities

People

  • Cynthia R. Cook
  • John C. Graser

Organizations

  • RAND Corporation

Tags

Communities of Interest

  • Air Platforms
  • Ground and Sea Platforms
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Air Force
  • Aircraft Industry
  • Aircrafts
  • Airframes
  • Assembly
  • Business Administration
  • Composite Materials
  • Employment
  • Engineers
  • Fabrication
  • Fighter Aircraft
  • Industrial Engineering
  • Management Personnel
  • Manufacturing
  • Military Aircraft
  • Organizational Structure
  • Teamwork

Fields of Study

  • Business

Readers

  • Computational Modeling and Simulation
  • Life Cycle Cost Analysis
  • Naval Engineering and Maritime Security