Crack Detection for Aerospace Quality Spur Gears

Abstract

Health and Usage Monitoring System research and development involves analysis of the vibration signals produced by a gearbox throughout its life. There are two major advantages of knowing the actual lifetime of a gearbox component: safety and cost. In this report, a technique is proposed to help extract the critical data and present it in a manner that can be easy to understand. The key feature of the technique is to make it independent of speed, torque and prior history for localized, single tooth damage such as gear cracks. This extraction technique is demonstrated on two sets of digitized vibration data from cracked spur gears. Standard vibration diagnostic parameters are calculated and presented for comparison. Several new detection algorithms are also presented. The results of this study indicate that crack detection methods examined are not robust or repeatable. The proposed techniques provide a limited improvement to existing diagnostic parameters. Current techniques show that the cracks progressed at a much faster rate than anticipated which reduced available time for detection.

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Document Details

Document Type
Technical Report
Publication Date
Apr 01, 2002
Accession Number
ADA403008

Entities

People

  • Harry J. Decker

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Energy and Power Technologies
  • Sensors
  • Space

DTIC Thesaurus Topics

  • Accuracy
  • Damage Detection
  • Databases
  • Detection
  • Detectors
  • Electronic Mail
  • Feature Extraction
  • Frequency
  • Helicopters
  • Information Science
  • Materials
  • Measurement
  • Military Research
  • Monitoring
  • Probability
  • Standards
  • United States

Fields of Study

  • Engineering

Readers

  • Structural Health Monitoring of Composite Structures.
  • Systems Analysis and Design
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).

Technology Areas

  • Space