Fracture Mechanics and Service Life Prediction Research

Abstract

The goal of this program is to develop a basis for developing advanced crack growth and service life prediction technologies for predicting the service life of solid rocket motors. The objectives of this program are to: (1) gain a fundamental understanding of fracture and crack growth behavior in solid rocket motors; (2) investigate the effects of damage, material nonlinearity, pressure, and loading rate on crack growth behavior in a solid propellant; (3) simulate crack growth behavior and gain insight for improving crack growth resistance in solid propellants; and (4) determine the strain rate effect on the constitutive and fracture behavior of bi-material bond systems. The main issues in service life prediction of solid rocket motors are the lack of a fundamental understanding of crack growth behavior under service loading conditions and a reliable methodology to predict crack growth. The main technical challenges are microstructural effects on damage initiation and evolution, large and time dependent deformation, short crack and stress raiser interaction, and multi-layer structures with time-dependent material properties and property gradients. The program's basic approach involves a blend of analytical and experimental studies. In general, mechanisms and mechanics involved in cohesive fracture in a solid propellant and adhesive fracture in bond systems are emphasized. In this program, nonlinear viscoelasticity, fracture mechanics, experimental mechanics, damage mechanics, nondestructive testing and evaluation, and numerical modeling techniques will be used. These research studies address a number of important subjects such as cumulative damage and crack growth behavior in solid propellants, statistical nature of crack growth, and bonded interface failure. The results of these studies have the potential of becoming some of the most significant contributions to the rocket industry and research community.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Aug 01, 2002
Accession Number
ADA405750

Entities

People

  • Chun Ting Liu

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Air Force
  • Air Force Research Laboratories
  • Failure Mode And Effect Analysis
  • Fracture (Mechanics)
  • Internal Pressure
  • Materials
  • Mechanics
  • Nondestructive Testing
  • Numerical Analysis
  • Propellants
  • Rocket Engines
  • Solid Propellants
  • Strain Rate
  • Stress Strain Relations
  • Stresses
  • Tensile Stress
  • Three Dimensional

Readers

  • Materials Science (Mechanical Engineering).
  • Rocket Propulsion.
  • Structural Health Monitoring of Composite Structures.