The Role of Radial Clearance on the Performance of Foil Air Bearings

Abstract

Load capacity tests were conducted to determine how radial clearance variations affect the load capacity coefficient of foil air bearings. Two Generation HI foil air bearings with the same design but possessing different initial radial clearances were tested at room temperature against an as-ground PS 304 coated journal operating at 30000 rpm. Increases in radial clearance were accomplished by reducing the journal's outside diameter via an in-place grinding system. From each load capacity test the bearing load capacity coefficient was calculated from the rule-of-thumb (ROT) model developed for foil air bearings. The test results indicate that, in terms of the load capacity coefficient, radial clearance has a direct impact on the performance of the foil air bearing. Each test bearing exhibited an optimum radial clearance that resulted in a maximum load capacity coefficient. Relative to this optimum value are two separate operating regimes that are governed by different modes of failure. Bearings operating with radial clearances less than the optimum exhibit load capacity coefficients that are a strong function of radial clearance and are prone to a thermal runaway failure mechanism and bearing seizure. Conversely, a bearing operating with a radial clearance twice the optimum suffered only a 20% decline in its maximum load capacity coefficient and did not experience any thermal management problems. However, it is unknown to what degree these changes in radial clearance had on other performance parameters, such as the stiffness and damping properties of the bearings.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 2002
Accession Number
ADA406155

Entities

People

  • Brian Dykas
  • Kevin Radil
  • Samuel Howard

Organizations

  • National Aeronautics and Space Administration

Tags

Communities of Interest

  • Space

DTIC Thesaurus Topics

  • Bearings
  • Clearances
  • Databases
  • Demographic Cohorts
  • Diameters
  • Engineers
  • Failure Mode And Effect Analysis
  • Foil Bearings
  • Gas Bearings
  • High Temperature
  • Journal Bearings
  • Measurement
  • Mechanical Engineering
  • Military Research
  • Stiffness
  • Temperature Control
  • Turbines

Fields of Study

  • Engineering

Readers

  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).