Investigation of Integrated Coating System for Corrosion Protection

Abstract

This report details the coating systems developed under STTR contract for topic AFO1-018. Coating systems comprising an inhibitor-doped layer-by-layer (LEL) assembly basecoat and a dense organically modified silicate (Ormosil) topcoat were investigated as corrosion-resistant coatings for 2024-T3 aluminum alloy. Neither the LBL nor the Ormosil materials were found to provide adequate corrosion protection for the underlying metal. A combination of the two coating methods was found to produce a synergistic enhancement in corrosion-resistance characteristics. Incorporation of an active corrosion inhibitor into the LEL coating was also found to improve corrosion-resistance properties. Zincate solutions were found to remove LBL/Ormosil coatings "on demand" from the aluminum-alloy substrate. All objectives set forth in the original Phase 1 project have been accomplished successfully, resulting in the development of an environmentally compliant protective coating that incorporates active corrosion inhibitors and that can be removed readily when needed.

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Document Details

Document Type
Technical Report
Publication Date
Oct 12, 2002
Accession Number
ADA409358

Entities

People

  • Edward T. Knobbe
  • Nicholas A. Kotov
  • Robert M. Parkhill

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Air Force
  • Alcohols
  • Alloys
  • Aluminum
  • Aluminum Alloys
  • Assembly
  • Coatings
  • Corrosion
  • Corrosion Resistance
  • Inhibitors
  • Material Degradation Processes
  • Materials
  • Metals
  • Protective Coatings
  • Silicates
  • Substrates
  • Surface Finishing

Fields of Study

  • Materials science

Readers

  • Nanocomposite Materials Science
  • Surface Coatings Technology.
  • Surface Engineering/Surface Coating Technology.