Crack Growth Rates in a Propellant Under Various Conditions

Abstract

Cracks may form in a solid rocket propellant during the manufacture, handling, storage, or use of the solid rocket motor. However, even after the formation of these cracks, the motor may still be usable, because the cracks may not grow under anticipated loads or may grow slowly enough to avoid catastrophic consequences before service life ends. This study attempts to answer two key questions about cracks in solid propellant: (1) at what point does a crack in propellant begin to grow, and (2) after growth begins, at what rate does this growth occur? Experimental studies at both ambient and pressurized conditions were conducted, and the results include crack growth data for different geometries at different pressures. Results show that specimen geometry and crack geometry did not significantly affect crack growth in the solid propellant. Biaxial test specimens gave similar results to single-edge notched tension (SENT) specimens, as did surface cracked specimens. This robustness did not change with the application of pressure. The effect of pressure, however, was significant, and caused a slowing of the crack growth for identical stress intensities. This slowing is due to the pressure affecting the hydrostatic component of stress near the crack tip, which in turn affects the microstructural phenomena of void nucleation, growth, and coalescence. The results show that experimenters can be less concerned with specimen geometry, but should be careful to use growth data with pressure conditions similar to those anticipated in service. (2 tables, 3 figures, 7 refs.)

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Mar 16, 2001
Accession Number
ADA410476

Entities

People

  • Timothy C. Miller

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Air Force
  • Air Force Research Laboratories
  • Crack Tips
  • Equations
  • Geometry
  • Materials
  • Materials Laboratories
  • Mechanics
  • Military Research
  • Propellants
  • Rocket Propellants
  • Solid Propellants
  • Solid Rocket Propellants
  • Strain Rate
  • Stresses
  • Test Facilities
  • Thickness

Readers

  • Economics
  • Materials Science (Mechanical Engineering).