Metallurgical Examination of a Failed AH-64D Pilot Cyclic Stick (Part Number 7-511512001-3)

Abstract

The U.S. Army Research Laboratory was requested by the U.S. Aviation and Missile Command (AMCOM) to examine a pilot cyclic stick (part number P/N 7-511512001-3) and a copilot cyclic stick (P/N 7-511515001-3) taken from an AH-64D Apache helicopter, which crashed at Ft. Rucker, AL. The pilot stick was received broken into two pieces while the copilot stick was cracked, but not completely separated. While this investigation focused on the pilot stick, findings from the copilot stick were included at times for comparative purposes. The objective of this failure analysis was to determine if any metallurgical evidence existed that suggested that the fractured pilot stick might have contributed to the cause of the crash or whether it occurred as a result of the mishap. The metallurgical findings suggested that the pilot stick fractured during a single event. There was no evidence of fatigue observed on the fracture surface of the pilot stick. The fracture morphology consisted primarily of ductile dimples, indicative of overload conditions. There existed some areas that were indicative of cleavage fracture, but nothing that would suggest a fatigue-induced failure.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 2004
Accession Number
ADA426190

Entities

People

  • Scott M. Grendahl
  • Victor Champagne

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Advanced Electronics
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Accidents
  • Aircrafts
  • Aluminum Alloys
  • Chemical Composition
  • Chemistry
  • Electrical Conductivity
  • Electron Microscopes
  • Electron Microscopy
  • Elements
  • Engineering
  • Failure Analysis
  • Heat Treatment
  • Materials
  • Microscopy
  • Military Research
  • Scanning Electron Microscopy
  • Spectra

Readers

  • Aviation Science / Aeronautics.
  • Materials Science (Mechanical Engineering).