Polymer Nanocomposites by Melt Processing

Abstract

The objective of this project was to establish the basic principles of formation of polymer-organoclay nanocomposites by melt processing techniques and their performance. The key issue is to exfoliate, or disperse, the clay platelets in the polymer so that the highest possible aspect ratio is achieved. It was shown that this depends critically on the extruder type, screw configuration, the structure of the surfactant on the organoclay, and the melt viscosity of the polymer matrix. Very high levels of exfoliation were demonstrated for polyamide systems as determined by quantitative transmission electron microscopy techniques developed as part of this project. The interaction of the organoclay with the polymer is perhaps the most important issue in achieving exfoliation; a - qualitative understanding of this interaction was developed which provides some guidance in-polymer and organoclay selection. A great deal of effort was devoted to characterizing the morphology or structure of the nanocomposites generated as well as documenting properties like modulus, strength, heat distortion temperature, thermal expansion coefficient, and to a limited extent barrier and flammability. Conventional composite theories seem to give a good description of the reinforcement achieved and can be a useful tool in predicting stiffness and thermal expansion behavior.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Dec 01, 2004
Accession Number
ADA432066

Entities

People

  • D. R. Paul

Organizations

  • University of Texas at Austin

Tags

Communities of Interest

  • Human Systems

DTIC Thesaurus Topics

  • Alkenes
  • Aspect Ratio
  • Chemical Engineering
  • Chemistry
  • Composite Materials
  • Electron Microscopy
  • Engineers
  • Materials
  • Materials Science
  • Materials Testing
  • Mechanical Properties
  • Nanocomposites
  • Physical Properties
  • Plastics
  • Polymer-Matrix Nanocomposites
  • Thermal Expansion
  • Transmission Electron Microscopy

Fields of Study

  • Materials science

Readers

  • Polymer Science and Engineering.
  • Reinforced Composite Materials
  • Systems Analysis and Design

Technology Areas

  • Microelectronics