Application-Specific Integrated-Microelectromechanical Systems (MEMS) Process Services (ASIMPS)

Abstract

The primary goal of this project was to develop the technology for an application-specific integrated microelectromechanical systems (MEMS) process service, called ASIMPS. Multiple government, industry and academic institutions participated in seven integrated MEMS process runs. Layout rules, design practices and tutorials for integrated MEMS were generated. Microelectromechanical structures were made from the interconnect layers within commercial foundry integrated circuit processes. The post-foundry micromachining process comprised dry etching of the dielectric layers, then a deep-reactive-ion etch of silicon followed by an isotropic silicon undercut to release the structures. An alternate fabrication flow was explored that created single-crystal silicon structures within the foundry processes. Microdevices included accelerometers, gyroscopes, vibratory magnetometers, microphones, microspeakers, scanning mirrors, high quality factor inductors, and tunable capacitors. In particular, microaccelerometers were developed with resolution limited by brownian noise. Millimeter-sized mirrors in the single-crystal silicon process were developed for laser scanning applications. Microspeakers and microphone designs that exploit a unique mesh membrane sealed with polymer were successfully transferred to industry.

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Document Details

Document Type
Technical Report
Publication Date
Apr 01, 2005
Accession Number
ADA434350

Entities

People

  • Gary K. Fedder
  • Kaigham J. Gabriel
  • Mary A. Maher
  • Tamal Mukherjee

Organizations

  • Carnegie Mellon University

Tags

DTIC Thesaurus Topics

  • Actuators
  • Air Force Research Laboratories
  • Complementary Metal-Oxide Semiconductors
  • Detectors
  • Electronics
  • Fabrication
  • Manufacturing
  • Measurement
  • Mechanics
  • Micro-Machines
  • Microelectromechanical Systems
  • Micromachining
  • Microphones
  • Modulus Of Elasticity
  • Semiconductors
  • Three Dimensional
  • Transducers

Readers

  • Integrated Circuit Design and Technology.
  • Nanofabrication and Microfabrication.

Technology Areas

  • Directed Energy
  • Microelectronics
  • Microelectronics - Graphene
  • Microelectronics - Microelectromechanical Systems