Safe and Environmentally Acceptable Sol-Gel-Derived Pyrophoric Pyrotechnics

Abstract

It was demonstrated that highly porous sol-gel derived iron (III) oxide materials could be reduced to sub-micron-sized metallic iron by heating the materials to intermediate temperatures in a hydrogen atmosphere. Through a large number of experiments complete reduction of the sol-gel based materials was realized with a variety of hydrogen-based atmospheres (25-100% H2 in Ar, N2, CO2, or CO) at intermediate temperatures (350 C to 700 C). All of the resulting sol-gel-derived metallic iron powders were ignitable by thermal methods, however none were pyrophoric. For comparison several types of commercial micron sized iron oxides Fe2O3, and NANOCATTM were also reduced under identical conditions. All resulting materials were characterized by thermal gravimetric analysis (TGA), differential thermal analysis (DTA), powder X-ray diffraction (PXRD), as well as scanning and transmission electron microscopies (SEM and TEM). In addition, the reduction of the iron oxide materials was monitored by TGA. In general the sol-gel materials were more rapidly reduced to metallic iron and the resulting iron powders had smaller particle sizes and were more easily oxidized than the metallic powders derived from the micron sized materials. The lack of pyrophoricity of the smaller fine metallic powders was unexpected and may in part be due to impurities in the materials that create a passivation layer on the iron. Several recommendations for future study directions on this project are detailed.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 2004
Accession Number
ADA438451

Entities

People

  • Alexander Gash
  • Bradley S Stevenson
  • Joe Satcher
  • Patricia Metcalf
  • Randall L. Simpson
  • William Hubble

Organizations

  • Lawrence Livermore National Laboratory

Tags

Communities of Interest

  • Advanced Electronics
  • Biomedical
  • Weapons Technologies

DTIC Thesaurus Topics

  • Body Weight
  • Chemical Synthesis
  • Chemistry
  • Diffraction
  • Electron Microscopy
  • Energetic Materials
  • Heat Energy
  • Hydrogen
  • Infrared Decoys
  • Iron Oxides
  • Materials
  • Materials Science
  • Metal Oxides
  • Oxides
  • Particle Size
  • Particles
  • Pyrotechnics

Fields of Study

  • Materials science

Readers

  • Combustion science or combustion engineering.
  • Materials Science and Engineering.
  • Nanocomposite Materials Science

Technology Areas

  • Microelectronics