Advanced Iso-Grid Fairing Qualification Test for Minotaur Launch Vehicle

Abstract

The development of the grid-stiffened fairing to be flown on the Minotaur launch vehicle has made significant progress over the past five years. This qualification structure was subjected to static qualification testing. The 6 m (20 ft) tall fairing was constrticted of a carbon fiber composite grid structure that was over-wrapped to create a laminated skin. Upon completion of curing and machining, the fairing was cut in half to create the classic clam shell fairing. Metallic joints were bonded and fastened to the fairing at all interfaces to complete the assembly process and simulate attachment of the base to a launch vehicle. Static qualification of the fairing tested the integrity of the fairing, thereby proving the design and manufacturing process. Loads were applied incrementally in a static loading scenario. The applied load envelope exceeded worst case dynamic flight conditions with an added safety factor of 25%. At peak load the fairing must maintain stiiictural integrity remaining within the defined dynamic displacement envelope.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 2003
Accession Number
ADA451647

Entities

People

  • Greg Sanford
  • Jeffry Welsh
  • John E. Higgins

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Materials and Manufacturing Processes
  • Space

DTIC Thesaurus Topics

  • Actuators
  • Air Force Research Laboratories
  • Bending Moments
  • Bolted Joints
  • Cameras
  • Composite Materials
  • Engineering
  • Fabrication
  • Instrumentation
  • Launch Vehicles
  • Load Cells
  • Manufacturing
  • Orientation (Direction)
  • Qualifications
  • Spacecraft
  • Strain Gages
  • Vehicles

Fields of Study

  • Physics

Readers

  • Reinforced Composite Materials
  • Software Engineering
  • Structural Dynamics.