Moisture Effects on Copper Thin Film Adhesion

Abstract

The effects of moisture on copper thin film adhesion have been investigated using a modified version of the superlayer indentation test. Copper films up to 100 nm thick were sputter deposited on thermally oxidized silicon wafers. A 1 um tungsten superlayer with I GPa compressive residual stress was sputter deposited on top of Cu films, providing extra energy for interfacial debonding upon indentation. The samples were first indented to a depth just greater than the thickness of the W/Cu bi-layer and then unloaded. Water was introduced to the indent, and a second higher load indent was made in the exact same location as the first one to drive crack propagation in the wet environment. For the indents made to the same maximum load, there was a dramatic increase in blister size in the wet environment compared to the blister size in the dry environment. Copper film adhesion in the presence of water was up to 20 times lower than in the dry environment (0.1 J/m(exp 2) vs. 2 J/m(exp 2). Chemical reactions at the crack tip along with the surface energy minimization by water are thought to be the causes for the adhesion reduction.

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Document Details

Document Type
Technical Report
Publication Date
Nov 01, 2005
Accession Number
ADA456177

Entities

People

  • Alex A. Volinsky
  • Patrick J. Waters

Organizations

  • University of South Florida

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Adhesion
  • Copper
  • Copper Oxides
  • Crack Tips
  • Cracks
  • Delamination
  • Engineering
  • Environment
  • Films
  • Materials
  • Mechanical Engineering
  • Metal Films
  • Residual Stress
  • Steady State
  • Surface Energy
  • Thickness
  • Thin Films

Fields of Study

  • Materials science

Readers

  • Mechanical Engineering/Mechanics of Materials.
  • Surface Coatings Technology.
  • Thin Film Deposition Science.