The Reliability of Adhesive Joints Under Piezomechanical Loading

Abstract

Models were developed, validated by experiments for the cyclic loading and fatigue failure of adhesives between piezo-ceramic adherends. An analytical shear lag model and a numerically-implemented cohesive zone model were developed. The equivalence of the loading state in piezo-mechanical loading to thermomechanical actuation was established Experiments were conducted on Lead Zirconium Titanate (PZT) substrates bonded by Lead-Tin eutectic solders. Some experiments were also conducted with a polymer adhesive. A novel test specimen, test fixture and associated power electronics were designed and fabricated. Digital image correlation was used to obtain in situ strain distributions during actuation. Damage growth and stress-life data was obtained and compared with model predictions. Once calibrated, good agreement was achieved between strain levels and fatigue life times predicted by the models and experimental data. The modeling and experimental results are significant as they provide a means to estimate the fatigue lifetime of surface-mounted piezo-actuators.

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Document Details

Document Type
Technical Report
Publication Date
Oct 04, 2006
Accession Number
ADA456787

Entities

People

  • Brian Wardle
  • Qingda Yang
  • S. M. Spearing

Organizations

  • Massachusetts Institute of Technology

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Accelerated Testing
  • Adhesives
  • Boundaries
  • Ceramic Materials
  • Digital Images
  • Experimental Data
  • Failure Mode And Effect Analysis
  • Lead Zirconate Titanates
  • Massachusetts
  • Materials
  • Materials Testing
  • Microelectromechanical Systems
  • Piezoceramics
  • Reliability
  • Stresses
  • Test Methods
  • Thermal Cycling Tests

Readers

  • Materials Science and Engineering.
  • Structural Health Monitoring of Composite Structures.

Technology Areas

  • Microelectronics
  • Microelectronics - Microelectromechanical Systems