Software for the Design and Certification of Unitized Airframe Components

Abstract

This report presents the results of the investigation of two important subjects associated with the design and certification in unitized airframe components. The first subject is related to the effects of residual stresses on the structural stability of thin unitized components machined from aluminum plates, in particular 7050-T74 and 7050-T7451 plates. The findings indicate that residual stresses introduced in a plate during the rolling operation (bulk stresses) and residual stresses introduced into a part machined from the plate during high speed machining should be included as a modeling consideration when designing thin unitized components. The second subject is related to the computation of strain energy release rate in damaged laminate composite materials. Typical failure in the presence of an initial defect, such as delamination, appears under a mixed mode loading, therefore it is essential to have an efficient algorithm for the computation of the strain energy release associated with each loading mode for the construction a mixed mode failure criterion for the determination of residual strength of unitized components made of composite materials. The Virtual Crack Closure Technique (VCCT) was considered during the Phase I project. It was found that typical numerical implementations of the VCCT utilizing the h-version of the finite element method (FEM) are unreliable because the results are meshdependent. A modification of the method was investigated, involving a combination of numerical and analytical computations, which is well suited for its implementation with the p-version of the Finite Element Method.

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Document Details

Document Type
Technical Report
Publication Date
Feb 23, 2006
Accession Number
ADA458781

Entities

People

  • Richardo Actis

Tags

Communities of Interest

  • Air Platforms
  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Airframes
  • Aluminum
  • Composite Materials
  • Crack Tips
  • Elements
  • Equations
  • Fabrication
  • Finite Element Analysis
  • J Integrals
  • Machining
  • Manufacturing
  • Materials
  • Mechanics
  • Metals
  • Residual Stress
  • Structural Components
  • Two Dimensional

Fields of Study

  • Engineering

Readers

  • Finite Element Method (FEM) for solving Partial Differential Equations (PDEs)
  • Mechanical Engineering/Mechanics of Materials.
  • Reinforced Composite Materials