Effect of Adhesive Material Properties on Induced Stresses in Bonded Sensors (Preprint)

Abstract

An analysis of the stresses induced in adhesively bonded sensors from a biaxial stress field in the underlying substrate is presented. Recent Structural Health Monitoring work has looked at using surface bonded sensors to detect and characterize damage in aircraft structures. In addition to the proper design of these systems, it is important that they be able to survive in a sometimes hostile operating environment in terms of weather, vibration, temperature, and mechanical loading of the structural members of the airframe. The analysis first considers the load transfer mechanism from the substrate through the adhesive layer into the sensor. The partitioning of the load between the substrate and sensor is found to depend on the substrate stiffness, the sensor thickness, and the shear modulus and thickness of the adhesive. The analysis then shows that for an elliptically shaped sensor whose maximal dimension is small compared to the substrate in-plane dimensions the stress induced by a biaxial state of stress can be determined using inclusion theory. It is further shown that the stresses in a circular sensor on a substrate subjected to a hydrostatic state of stress can be calculated using equations derived from those used to determine the interfacial pressure for an interference fit between annular cylinders. Finally, the analysis considers induced bending stresses caused by the asymmetric change in thickness in the region where the bonded sensor resides.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 2006
Accession Number
ADA463772

Entities

People

  • James L. Blackshire
  • Steven A. Martin

Tags

Communities of Interest

  • Air Platforms
  • Sensors

DTIC Thesaurus Topics

  • Adhesives
  • Air Force
  • Air Force Research Laboratories
  • Airframes
  • Bending Stress
  • Biaxial Stresses
  • Elastic Properties
  • Equations
  • Geometry
  • Materials
  • Mechanical Properties
  • Modulus Of Elasticity
  • Shear Modulus
  • Shear Stresses
  • Stiffness
  • Stresses
  • Structural Health Monitoring

Fields of Study

  • Engineering

Readers

  • Mechanical Engineering/Mechanics of Materials.
  • Sensor Fusion and Tracking Systems.
  • Surface Coatings Technology.