Advanced Polymer Composite Molding Through Intelligent Process Analysis and Control

Abstract

To prevent dry spot formation in RTM, a control interface and four different adaptive control algorithms were developed and tested with numerical simulations. The interface is capable of controlling the flow pattern of resin as it fills a mold containing a preform. The mold is equipped with multiple inlet gates, a single vent and a spinal sensor system that continuously feeds the interface with the resin flow front location along the spine lines connecting the inlet gates to the vent. Four different adaptive control algorithms targeting on injection flow rate control, injection pressure control, linearly-corrected pressure control, and the combined flow rate and linearly-connected pressure control were developed. Placement of the gates-sensors in addition to the possibility of permeability disturbances (race-tracking) could affect the filling pattern and ultimately the controllability of the developed schemes. To overcome this a sue, the location of the gates-sensors was optimized based on the minimization of void formation and filling time. Particle Swarm Optimization (PSO) coupled with adaptive control was implemented on the aforementioned problem and results were compared to previous work using Selective Exhaustive Search (SES) and Genetic Algorithm (GA). Three journal papers and six conference papers have been published.

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Document Details

Document Type
Technical Report
Publication Date
Mar 30, 2007
Accession Number
ADA468818

Entities

People

  • Bob Minaie

Organizations

  • Wichita State University

Tags

Communities of Interest

  • Sensors
  • Space

DTIC Thesaurus Topics

  • Algorithms
  • Artificial Intelligence
  • Case Studies
  • Composite Materials
  • Control Systems
  • Evolutionary Algorithms
  • Flow Rate
  • Genetic Algorithms
  • Hypervelocity Flow
  • Materials
  • Optimization
  • Particle Swarm Optimization
  • Polymer Matrix Composites
  • Resin Transfer Molding
  • Simulations
  • Skull
  • Two Dimensional

Readers

  • Adaptive Control and Estimation with Uncertainty in Dynamic Systems.
  • Combustion and Flow Dynamics.
  • Reinforced Composite Materials

Technology Areas

  • AI & ML
  • AI & ML - Machine Learning Algorithms
  • Biotechnology