Nano Crystalline Ceramic and Ceramic Coatings Made by Conventional and Solution Plasma Spray

Abstract

Nanostructured ceramic coatings produced by plasma spray processes are being developed for a wide variety of applications that require resistance to wear, erosion, cracking and spallation. In addition the process is being developed to make near net shaped ceramic performs by dissolution of the substrate after spraying. Attractive properties associated with a nanostructure (in general referring to grain size smaller than 100 nm) have been documented for bulk materials. It is anticipated that, if properly deposited, nanostructured ceramic coatings could also provide improved properties for variety of applications, including wear resistant and thermal barrier coatings. Thermal spray techniques are often used to deposit thick oxide coatings and experimental examination of phase constituents, microstructures and mechanical properties with respect to processing conditions have been extensively carried out and reviewed. This is one of the first papers that deals with similar studies for nanostructured coatings. In this paper three different applications are discussed. Conventional air plasma spray of nano crystalline alumina-titania ware coatings for ship applications and then liquid precursor spray of nano crystalline thermal barrier coatings for turbine applications finally a brief mention of recent progress in spraying dense materials for use a stand alone ceramics will be presented.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 2006
Accession Number
ADA469470

Entities

People

  • Eric H. Jordan
  • Maurice Gell

Organizations

  • University of Connecticut

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Barrier Coatings
  • Ceramic Coatings
  • Coatings
  • Electron Microscopes
  • Electron Microscopy
  • Failure Mode And Effect Analysis
  • Hardness
  • Heat Treatment
  • Materials
  • Mechanical Properties
  • Microscopy
  • Nanostructures
  • Physical Vapor Deposition
  • Plasma Jets
  • Resistance
  • Thermal Conductivity
  • Wear Resistance

Fields of Study

  • Materials science

Readers

  • Nanocomposite Materials Science
  • Nanoscale Plasmonic Nanotechnology
  • Surface Engineering/Surface Coating Technology.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene