Strength-to-Weight Optimization of Titanium Pyramidal Core Sandwich Plates

Abstract

Future military vehicles demand increasingly mass-efficient structural armor systems to satisfy design requirements of increased mobility and survivability. In order to fully realize lightweight solutions, sandwich plates consisting of monolithic facesheets and a low-density cellular core are targeted as an integral ingredient in these armor systems, providing both structural strength and stiffness via through-the-thickness load-bearing potential. In this study, sandwich plates consisting of thin facesheets and a periodic pyramidal core manufactured entirely from cold-rolled Grade 4 commercially-pure titanium (CP-1) are investigated. A plausible manufacturing route and its corresponding limitations are established, and analytical models for peak strength and effective stiffness for flatwise compression are presented. In addition, a strength-to-weight optimization technique is implemented, and model calibration experiments are conducted on the as-manufactured optimized plates. From these experiments, the model for peak strength was found to be a robust and accurate tool for depicting core performance. Although modeling effective stiffness was less successful, probable causes for reduced precision are presented. Also, the as-manufactured titanium plates are verified to be fully optimized from a strength-to-weight standpoint for flatwise compression.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 2007
Accession Number
ADA469829

Entities

People

  • Jason R. Tice
  • Kevin Doherty
  • Marc Zupan

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Air Platforms
  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Compression
  • Failure Mode And Effect Analysis
  • Geometry
  • Manufacturing
  • Materials
  • Measurement
  • Mechanics
  • Military Research
  • Military Vehicles
  • Optimization
  • Stiffness
  • Surface Finishing
  • Thickness
  • Titanium
  • Topology
  • Vehicles
  • Weight

Readers

  • Computational Modeling and Simulation
  • Metallurgy
  • Structural Health Monitoring of Composite Structures.