U.S. Air Force Efforts in Understanding and Mitigating the Effects of "NDI Misses" (Preprint)

Abstract

Recent events within the U.S. Air Force (USAF) have highlighted the reality that cracks large enough to be readily detected by non-destructive inspection (NDI) can be missed during in-service NDI actions. These so-called "missed crack" or "NDI miss" events may pose serious risks to the safety and integrity of aircraft structures. This paper will review USAF actions: 1) to understand the severity and ramifications of the NDI miss problem, 2) to minimize the probability that cracks will be missed, and 3) to mitigate the effects of undetected cracks. In this paper, the probability of detection (POD) concept will be described from the standpoint of the variables that govern the detectable crack size associated with a given POD. Examples will be presented that illustrate the ramifications missed cracks have on aircraft structural safety. A technique for estimating the probability distribution of missed cracks based on NDI findings (i.e., "found cracks") and on the knowledge of a specific NDI technique's POD capability will be described. In addition, a brief review of recent advances in NDI technologies and techniques designed to minimize NDI misses will be presented.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 2007
Accession Number
ADA476857

Entities

People

  • Alan P. Berens
  • Charles A. Babish Iv
  • James C. Malas
  • Joseph P. Gallagher
  • Lawrence M. Butkus

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Air Platforms
  • Human Systems

DTIC Thesaurus Topics

  • Air Force
  • Air Force Facilities
  • Air Force Research Laboratories
  • Aircraft Equipment
  • Aircrafts
  • Airframes
  • Damage Tolerance
  • Detection
  • Eddy Currents
  • Engineering
  • Fighter Aircraft
  • Inspection
  • Military Aircraft
  • Risk
  • Risk Analysis
  • Structural Components
  • United States

Readers

  • Aviation Safety Risk Assessment.
  • Facility/Structural Engineering.
  • Sensor Fusion and Tracking Systems.