New Technology for Microfabrication and Testing of a Thermoelectric Device for Generating Mobile Electrical Power

Abstract

We report the results of the fabrication and testing of a thermoelectric power generation module. The module was fabricated using a new flip-chip module assembly technique that is scalable, modular, and results in a low value of contact resistivity (less or equal to 10(5) omega-cm(2)). It can be used to leverage new advances in thin-film and nanostructured materials for the fabrication of new miniature thermoelectric devices. It may also enable monolithic integration of large devices or tandem arrays of devices on flexible or curved surfaces. Under mild testing, a power of 22 mW/cm2 was obtained from small (<100 K) temperature differences. At higher, more realistic temperature differences, ~500 K, where the efficiency of these materials greatly improves, this power density would scale to between 0.5 and 1 W/cm2. These results highlight the excellent potential for the generation and scavenging of electrical power of practical and usable magnitude for remote military applications using thermoelectric power generation technologies.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 2008
Accession Number
ADA482975

Entities

People

  • Brian Morgan
  • Bruce Geil
  • Nibir K. Dhar
  • Patrick J. Taylor

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Assembly
  • Conductivity
  • Demographic Cohorts
  • Electrical Resistance
  • Fabrication
  • Films
  • Flip Chips
  • Heat Energy
  • Materials
  • Microelectromechanical Systems
  • Microfabrication
  • Military Applications
  • Military Research
  • Modules (Electronics)
  • Semiconductors
  • Thermal Conductivity
  • Thin Films

Fields of Study

  • Materials science

Readers

  • Integrated Circuit Design and Technology.
  • Solar Photovoltaics and Thermoelectric Devices.

Technology Areas

  • Microelectronics