Design Optimization and Fatigue Analysis of Laser Stake Welded Connections

Abstract

This report summanzes research on the design and fatigue analysis of laser-stake welded connections performed at the University of Maine from January 2006 to December 2007 for the Structural Response of Hybrid Ship Connections Subjected to Fatigue Loads (HSCF) project. Laser welding is a maturing technology that can be used to fabricate metal/composite hybrid connections wherein modular composite panels with embedded steel inserts are welded to a steel ship hull. The static and fatigue response of continuous laser welded steel connections for ship structures has been analyzed using finite element techniques. The stress analyses, which are based on the principles of linear elastic fracture mechanics, will enable engineers to design robust laser welded lap joints for prescribed loads. It is found that the overlap length. weld width and plate thicknesses play a major role in determining joint strength under different loading conditions. The fatigue response of laser welded lap joints is also investigated for different weld geometries and loading conditions using a fracture specific finite element program FRANC2D. It is found that the weld width has a significant effect on the crack trajectory and fatigue life of the joint.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 2008
Accession Number
ADA484696

Entities

People

  • Anshuman Singh
  • Senthil S. Vel
  • Vincent Caccese

Organizations

  • University of Maine

Tags

Communities of Interest

  • Energy and Power Technologies
  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Composite Materials
  • Computational Fluid Dynamics
  • Computational Science
  • Engineers
  • Fabrication
  • Finite Element Analysis
  • Fracture (Mechanics)
  • Genetic Algorithms
  • Joints
  • Laser Beams
  • Laser Welding
  • Materials
  • Materials Processing
  • Materials Science
  • Mechanical Working
  • Mechanics
  • Welds

Fields of Study

  • Engineering
  • Materials science

Readers

  • Materials Science (Mechanical Engineering).
  • Metallurgy
  • Structural Dynamics.

Technology Areas

  • Directed Energy