Variability in Room Temperature Fatigue Life of Alpha+Beta Processed Ti-6Al-4V (Preprint)

Abstract

In this program, smooth bar fatigue tests were conducted by several laboratories on the same lot of Ti-6Al-4V forged plate material. Multiple stress ratios and stress levels were tested to generate a fully populated stress-life curve. The tests, however, did not typically consist of many repeats. The approach of this work is to conduct a statistically significant number of repeated fatigue tests at a few loading conditions. A similar approach has been performed on several other turbine engine material systems often revealing a bimodal life distribution consisting of a number of low life specimens that may fail due to a separate mechanism. This paper will discuss the Ti-6Al-4V life distributions and sources of variability. Crack propagation using small crack growth data is used to predict the low life failures. Methods of modeling and predicting the life distributions will be discussed and demonstrated.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Oct 01, 2008
Accession Number
ADA489287

Entities

People

  • John Porter
  • Patrick J. Golden
  • Reji John

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Air Platforms
  • Space

DTIC Thesaurus Topics

  • Air Force
  • Air Force Facilities
  • Air Force Research Laboratories
  • Failure Mode And Effect Analysis
  • Fatigue Life
  • Fatigue Tests (Mechanics)
  • Finishes
  • Fracture (Mechanics)
  • Manufacturing
  • Materials
  • Mechanics
  • Military Research
  • Residual Stress
  • Stresses
  • Surface Properties
  • Surface Roughness
  • Tensile Strength

Readers

  • Materials Science (Mechanical Engineering).
  • Metallurgy
  • Regression Analysis.