Galvanic Corrosion Study on Stainless Steel Cartridge Design

Abstract

A new ammunition design incorporates stainless steel as the cartridge case, a copper alloy bullet jacket, and an aluminum plug insert for structural support. The dissimilar materials in the new design will be physically connected (electrical contact) and may be exposed to environments that result in an electrolyte connection. Therefore, a study on the possible galvanic corrosion issues of the new ammunition design was conducted. Several different representative galvanic couples were tested. Aggressive environments were used to accelerate the reactions in an attempt to predict future corrosion issues. Testing included atmospheric exposures, constant immersion, and electrochemical analysis. At the conclusion of each test, the specimens were examined visually and microscopically to determine the extent of damage in each individual material. The results of the study did not show any significant cause for redesign, but galvanic reactions were present.

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Document Details

Document Type
Technical Report
Publication Date
Nov 01, 2008
Accession Number
ADA491435

Entities

People

  • Daniel P. Schmidt
  • Donald R. Skelton
  • Michelle E. Malham

Organizations

  • United States Army Armament Research, Development and Engineering Center

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Alloys
  • Aluminum
  • Ammunition
  • Carbon Steels
  • Cartridge Cases
  • Copper
  • Copper Alloys
  • Corrosion
  • Electrolytes
  • Engineering
  • Environment
  • Galvanic Corrosion
  • Materials
  • Metals
  • Projectile Cases
  • Stainless Steel
  • Steel

Fields of Study

  • Materials science

Readers

  • Surface Coatings Technology.
  • Systems Analysis and Design
  • ballistics.