Eddy Current Assessment of Near-Surface Residual Stress in Shot-Peened Inhomogeneous Nickel-Base Superalloys

Abstract

Recently, it has been shown that shot-peened nickel-base superalloys exhibit an approximately 1% increase in apparent eddy current conductivity at high inspection frequencies, which can be exploited for nondestructive subsurface residual stress assessment. Unfortunately, microstructural inhomogeneity in certain as-forged and precipitation hardened nickel-base superalloys, like Waspaloy, can lead to significantly larger electrical conductivity variations of as much as 4 6%. This intrinsic conductivity variation adversely affects the accuracy of residual stress evaluation in shot-peened and subsequently thermal relaxed specimens, but does not completely prevent it. Experimental results are presented to demonstrate that the conductivity variation resulting from volumetric inhomogeneities in as-forged engine alloys do not display significant frequency dependence. This characteristic independence of frequency can be exploited to distinguish these inhomogeneities from near surface residual stress and cold work effects caused by surface treatment, which, in contrast, are strongly frequency-dependent.

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Document Details

Document Type
Technical Report
Publication Date
Mar 01, 2006
Accession Number
ADA491970

Entities

People

  • Mark P. Blodgett
  • Peter B. Nagy
  • Yu Feng

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Air Force
  • Air Force Research Laboratories
  • Alloys
  • Eddy Currents
  • Electrical Conductivity
  • Materials
  • Residual Stress
  • Residuals
  • Shot Peening
  • Stresses
  • Superalloys
  • Surface Finishing
  • Surface Properties
  • Surface Roughness
  • Turbines
  • X Rays
  • X-Ray Diffraction

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • Plasma Physics / Magnetohydrodynamics
  • Psychological Intervention/Treatment for Stress, Anxiety, PTSD, and Related Emotional and Cognitive Health Symptoms.