Analysis of Adhesively Bonded Ceramics Using an Asymmetric Wedge Test

Abstract

Quantitative determination of adhesive performance when bonding to ceramic substrates has traditionally been a challenge. The brittleness of ceramic materials limits the ability to easily machine these substrates into the specific geometries required for rigorous adhesive fracture energy measurements. In this research, a mixed-mode loading scheme was implemented using an asymmetric wedge test configuration to study the effects of adhesion, promoting surface treatments on fracture energy and bond line durability of titanium bonded to alumina using a structural epoxy film adhesive. This testing scheme limited bending to the more compliant titanium and minimized deformations in the thicker alumina. Additionally, machining the alumina was avoided due to the relative simplicity of the testing configuration. X-ray photoelectron spectroscopy showed that sandblasting the ceramic surface yielded improved reactivity toward the sol-gel adhesion promoter used in this study, which resulted in increased hot/wet bond durability. Weibull modulus calculations and field emission-scanning electron microscopy imaging of the ceramic fracture surfaces showed that surface flaws induced while sandblasting the ceramic did not decrease the flexural strength.

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Document Details

Document Type
Technical Report
Publication Date
Dec 01, 2008
Accession Number
ADA494896

Entities

People

  • Aaron M Forster
  • Andres Bujanda
  • Craig Copeland
  • Jessica Dibelka
  • John Gillespie Jr.
  • Larry Holmes
  • Robert E. Jensen
  • Stephen Koellhoffer
  • Steven Mcknight
  • Wendy Kosik

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Air Platforms
  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Adhesion
  • Adhesives
  • Aluminum Oxides
  • Ceramic Materials
  • Composite Materials
  • Electron Microscopy
  • Engineered Materials
  • Fabrication
  • Failure Mode And Effect Analysis
  • Geometry
  • Materials
  • Materials Science
  • Materials Testing
  • Mechanical Properties
  • Mechanics
  • Surface Finishing
  • X Ray Photoelectron Spectroscopy

Fields of Study

  • Materials science

Readers

  • Mechanical Engineering/Mechanics of Materials.
  • Molecular Photonics/Laser Physics
  • Surface Coatings Technology.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene