Reducing Corrosion Control Costs with Rapid-Cure Coatings

Abstract

NRL's Center for Corrosion Science and Engineering began work on the ONR Future Naval Capabilities (FNC) "Single Coat Program" in 2000. The goal was to reduce maintenance time and provide cost savings by introducing rapid-cure coatings technology to the fleet. Since program inception, NRL in conjunction with NAVSEA05M has successfully demonstrated the new rapid-cure coatings and advanced application process in more than 60 ship ballast tanks, comprising nearly 200,000 ft2. There have been no reported in-service failures, the program has demonstrated costs savings of 25-30%, and the Navy will benefit greatly from a new class of qualified coatings. In addition to working with commercial partners, the Marine Coatings Section patented a new resin system and has formulated a new series of solvent-free, rapidcure coatings designed specifically for shipboard use. These coatings, currently known as "novel resins," are cost-competitive with existing products and are of great interest commercially. They are scheduled for upcoming ship demonstration and final qualification.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 2007
Accession Number
ADA518044

Entities

People

  • A. A. Webb
  • E. Hogan
  • J. R. Martin
  • J. Verborgt
  • K. E. Lucas
  • P. F. Slebodnick
  • W. Groeninger

Organizations

  • United States Naval Research Laboratory

Tags

Communities of Interest

  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Adhesives
  • Ballast Tanks
  • Chemistry
  • Coatings
  • Corrosion
  • Engineering
  • Epoxy Coatings
  • Films
  • Material Degradation Processes
  • Materials
  • Materials Engineering
  • Materials Science
  • Military Research
  • Polyurethanes
  • Resins
  • Shipbuilding
  • Test Facilities

Readers

  • Life Cycle Cost Analysis
  • Surface Engineering/Surface Coating Technology.
  • Technical Research and Report Writing.