Initial Microstructural Evolution during Friction Stir Welding

Abstract

Friction stir welding (FSW) has become an important new technique for joining aluminum alloys. In FSW, a rotating tool is plunged into the solid metal, heating it sufficiently (without melting) that the surrounding metal can be "stirred" together into a solid joint. Despite the commercial success of this technique, many fundamental aspects of this welding process remain poorly understood. To address this lack of understanding, we have made the first-ever friction stir welds in a single crystal and quenched the end of the weld to "freeze-in" a static representation of the dynamic deformation field surrounding the tool. The single crystal starting material ensures that the FSW process is directly responsible for all the grain boundary generation and crystallographic texture evolution observed in the weld (except that from conventional recrystallization). Thus, this study is uniquely designed to reveal the initial stages of grain boundary development and texture evolution that occur during FSW.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 2007
Accession Number
ADA518320

Entities

People

  • A. P. Reynolds
  • J. A. Wert
  • R. W. Fonda
  • Wenjing Tang

Organizations

  • United States Naval Research Laboratory

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Aluminum
  • Aluminum Alloys
  • Boundaries
  • Crystal Structure
  • Crystals
  • Electron Microscopes
  • Friction
  • Friction Stir Welding
  • Grain Boundaries
  • High Temperature
  • Joining
  • Materials
  • Materials Science
  • Personal Information Managers
  • Scanning Electron Microscopes
  • Single Crystals
  • Welding

Fields of Study

  • Materials science

Readers

  • Educational Psychology
  • Manufacturing Engineering.
  • Materials Science and Engineering.