Film Cooling of Liquid Hydrocarbon Engines for Operationally-Responsive Space Access

Abstract

This paper describes subscale, risk-reduction tests of an efficient method for applying a fuel film cooling (FFC) layer to the chamber wall of a liquid-hydrocarbon/gaseous-oxygen boost engine. The method reduces the amount of fuel required to meet wall temperature requirements relative to barrier film cooling approaches, thereby reducing the impact of FFC on specific impulse and contributing to a major AFRL IHPRPT goal for this propulsion category. The test specimens were designed and fabricated by Aerojet Corporation and make use of platelet technology to achieve a precise application of the film cooled layer. The test articles consist of two FFC panels, a calorimeter panel to establish baseline heat flux levels, and two injectors with differing levels of barrier film cooling. The principal measurement for characterizing the effectiveness of the panel designs will be the intact length of the FFC layer which will be measured using a combination of axially resolved heat flux measurements and post-test soot markings. Intact lengths will be measured for a range of fuel film injection flow rates and gas stream conditions. In this paper we report on a series of cold flow visualization tests utilizing stimulant fluids which were performed to provide additional insight into the behavior of the designs with respect to the levels of liquid stripping, entrainment and uniformity of the FFC layers.

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Document Details

Document Type
Technical Report
Publication Date
Mar 09, 2010
Accession Number
ADA521160

Entities

People

  • E. B. Coy
  • M. A. Lightfoot
  • Stephen Alexander Schumaker

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Air Force Research Laboratories
  • Combustion Chambers
  • Cooling
  • Creep
  • Failure Mode And Effect Analysis
  • Film Cooling
  • Flow
  • Flow Rate
  • Flow Visualization
  • Gas Flow
  • Heat Flux
  • Heat Transfer
  • Hydrocarbons
  • Injectors
  • Mass Flow
  • Measurement
  • Shear Stresses

Readers

  • Rocket Propulsion.
  • Systems Analysis and Design
  • Thin Film Deposition Science.

Technology Areas

  • Space
  • Space - Hall-Effect Thruster