Young Investigator Program: Quasi-Liquid Grain Boundary Films in Refractory Metals

Abstract

Nanoscale intergranular "glassy" films often control the fabrication and mechanical properties of high-temperature structural ceramics. This AFOSR Young Investigator program unequivocally demonstrated the high-temperature formation of analogous liquid-like grain boundary (GB) films in metallic refractory alloys. The bulk computational thermodynamic (CalPhaD) methods were extended to GBs, predicting the onset of GB disordering at as low as 60-85% of the bulk solidus line. Combined experimental and modeling studies of both W and Mo based systems unambiguously demonstrated that the mysterious solid-state activated sintering is due to the increased mass transport in impurity-based liquid-like GB films that are thermodynamic stabilized below the bulk solidus line. Determining this solid-state activated sintering mechanism solved an outstanding scientific problem that has puzzled the materials community for >50 years. Subsequently, Ni-doped Mo was selected for systematical evaluation via characterizing well-quenched specimens and thermodynamic modeling. Finally, "GB `phase' diagrams" were developed as a new materials science tool to control microstructural evolution and forecast high-temperature properties; their correctness has been quantitatively validated by measuring GB diffusivities, direct HRTEM and Auger characterizations, and atomistic simulations. The developed high-temperature interfacial thermodynamic models can be further extended to more complex multicomponent metals and ceramics in future studies.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Jan 15, 2010
Accession Number
ADA523019

Entities

People

  • Jian Luo
  • Jimmy Shi

Organizations

  • Clemson University

Tags

Communities of Interest

  • Energy and Power Technologies
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Activated Sintering
  • Advanced Materials
  • Ceramic Materials
  • Chemistry
  • Crystal Structure
  • Engineered Materials
  • Material Degradation Processes
  • Materials
  • Materials Engineering
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Mechanical Properties
  • Metallurgy
  • Physical Properties
  • Powder Metallurgy
  • Structural Ceramics

Fields of Study

  • Materials science

Readers

  • Materials Science and Engineering.
  • Powder metallurgy of Titanium alloys.