Electro-Chemical-Mechanical, Low Stress, Automatic Polishing (ECMP) Device (Preprint)

Abstract

This document describes a low stress automated polishing device that was developed to prepare titanium and nickel alloy samples for imaging with electron microscopy. The system uses pulsed electrochemical reactions within an alkaline electrolyte to generate a thin passivation layer on the surface of the sample, which is removed by the mechanical vibration of the system. This research documents the passivation layer development and removal for Ti-6Al-4V and nickel 718 samples subjected to varying electrical potential cycles and vibration polishing times. Results indicate applied cyclic potentials removed material faster than typical removal techniques. In addition, electron back scatter defraction data showed less subsurface sample damage using the electro-chemical-mechanical process compared to standard mechanical polishing.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 2010
Accession Number
ADA523218

Entities

People

  • A. Shiveley
  • C. A. Crouse
  • G. B. Viswanathan
  • Jaimie S. Tiley
  • K. Shiveley Ii

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Air Force
  • Air Force Research Laboratories
  • Alloys
  • Chemical Reactions
  • Chemistry
  • Electrochemical Reactions
  • Electrolytes
  • Electron Microscopy
  • Electrons
  • Finishes
  • Manufacturing
  • Materials
  • Metals
  • Microscopy
  • Nickel Alloys
  • Standards
  • Titanium

Fields of Study

  • Materials science

Readers

  • Battery Technology and Engineering
  • Metallurgy
  • Nanofabrication and Microfabrication.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene
  • Microelectronics - Microelectromechanical Systems