Nominal vs Local Shot-Peening Effects on Fatigue Lifetime in Ti-6Al-2Sn-4Zr-6Mo at Elevated Temperature

Abstract

A study is presented of elevated temperature fatigue lifetime variability in the shot-peened condition of the titanium alloy, Ti-6Al-2Sn-4Zr-6Mo. It is shown that failures separate into two distributions: (1) governed by the nominal residual stress (RS) profile, promoting subsurface crack initiation and longer lifetimes; and (2) life-limiting behavior that is controlled by localized material-shot-peening interaction. In the residual-stress-free condition, failures occurred predominantly by surface crack initiation at the microstructural scale, by crystallographic facet formation in one or a few a particles or colonies. This mechanism was mitigated under the nominal shot-peening (SP) RS profile, producing failures initiating from the subsurface region by crystallographic faceting spread over a significantly larger area than in the absence of RS. Although the microstructure-scale surface-crack initiation was suppressed, the life-limiting failures under SP continued to occur by surface initiation. but through an apparently larger crack initiation size by formation of a flat, noncrystallographic fracture.

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Document Details

Document Type
Technical Report
Publication Date
Nov 01, 2009
Accession Number
ADA523393

Entities

People

  • James M. Larsen
  • R. John
  • Sushant K. Jha

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Air Force
  • Air Force Research Laboratories
  • Cracks
  • Diameters
  • Electron Microscopes
  • Fabrication
  • Failure Mode And Effect Analysis
  • Manufacturing
  • Materials
  • Mechanical Working
  • Residual Stress
  • Roughness
  • Shot Peening
  • Surface Finishing
  • Surface Properties
  • Tensile Strength
  • Turbines

Readers

  • Materials Science (Mechanical Engineering).
  • Structural Health Monitoring of Composite Structures.