Carbon Nanotube Aluminum Matrix Composites

Abstract

The material demands of advanced weapons technologies have pushed the limits of available metals and alloys, emphasizing the need for next-generation lightweight, multi-functional materials. Carbon nanotubes (CNTs), whose tensile strength and thermal and electrical conductivity along their axis exceedingly surpass virtually all known materials, have been shown to provide marked increases in the mechanical strength and hardness of metal matrix composites (MMCs). Here, we explore the viability of a novel CNT MMC: a vertically aligned array (forest) of CNTs infiltrated with aluminum to achieve an anisotropic, continuous fiber composite. The application of a sputtercoated layer of aluminum on the CNTs resulted in the encapsulation of all exposed nanotubes for light deposition and the formation of a ~1-μm-thick composite layer for longer deposition, a promising result which strongly suggests an affinity between the two materials. This observation highlights the potential for non-destructively impregnating the CNT forests with aluminum, a technique demonstrated previously with a polymer matrix. Additionally, preliminary electrical testing and further aluminum deposition revealed novel behavior, which shows promise for utilization of these nanocomposites for other applications such as catalysis and as compliant, highly conductive electrodes in nanoscale devices. Upon refinement of the infiltration procedure, these composites should significantly improve upon already-existing materials for applications where greater structural integrity, thermal diffusivity, and high electrical conductance are desired.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 2010
Accession Number
ADA528798

Entities

People

  • Brent J. Carey
  • Jerome T. Tzeng
  • Shashi P Karna

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Carbon Fibers
  • Carbon Nanotube Composites
  • Carbon Nanotubes
  • Chemical Vapor Deposition
  • Coatings
  • Composite Materials
  • Crystal Structure
  • Electrical Conductivity
  • Electrical Properties
  • Fibers
  • Fullerenes
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Metal Matrix Composites
  • Metals

Fields of Study

  • Materials science

Readers

  • Nanocomposite Materials Science
  • Reinforced Composite Materials
  • Systems Analysis and Design

Technology Areas

  • Biotechnology